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Antonov AN-124-100 Russian Condor

Larger than the American C-5A Galaxy - the AN-124-100 is the largest "heavy lift" production aircraft ever.

The largest series production aircraft ever built, the Antonov's AN-124 began life as a strategic military freighter, before finding further success in the commercial heavy lift market. Designed to a specification following the cessation of An-22 production in 1974, the An-40 project was intended to result in an aircraft "in the class of the C5 Galaxy". The first prototype for the new long range heavy lift freight transporter made its maiden flight on the 26th December 1982 in the hands of Vladimir Terski. Prior to the second prototype (named Russlan after a character from Russian folklore) being flown to the 1985 Paris airshow, the aircraft's designation was changed again to AN-124.

Military Operations

The Soviet military transport wing announced the specification of the AN-124 during the development phase, and the resulting aircraft featured loading doors, a fuselage cross-section, and floor of titanium suitable for typical military loads. The landing gear was to be suitable for unpaved airstrips and the aircraft was to be able to fly 8,000 fully loaded flights without any fatigue problems. Powered by four Lotarev D-18T turbofans equipped with thrust reversal, the AN-124 emerged as a world-beating aircraft, with aerodynamics superior to that of their American rivals, the C-5 and never built Boeing/Douglas CX-HLS competitors. The aircraft has an advanced super critical wing, 5.5 metres greater in span than that of the C-5A, with a higher aspect ratio. The gross weight of the AN-124 is also 77,112 kg greater than that of the C-5A. The aircraft has hydraulically-powered full span leading edge flaps, fowler flaps, ailerons, inboard airbrakes and outboard spoilers. The AN-124's flight controls are fully fly-by-wire, with hydraulic backup. Further advanced features of the Condor include the widespread use of carbon and glass composites in construction, the engine nacelles and pylons being composed entirely of these materials. In today's rationalised Russian air-force, the AN-124 remains an important asset for the V-TA, with about twenty-five examples currently in service.

Internal Capacity

The pear-shaped fuselage section gives the AN-124 a main cargo hold that is 4.4 metres high and 6.4 metres wide, capable of accepting the largest battle tank in service. Therefore, loading the Denel LIW G-6 advanced all-terrain 155mm Howitzer from the front of the AN-124 was accomplished relatively easily. Entry into the cavernous, 36 metre long hold is either via the front-loading ramp or through the rear clamshell doors. The hold is equipped with twin 3000 kg winches and two 10,000 kg travelling cranes. A pressurised upper deck area extending back from the six-crew cockpit provided seating for 88 personnel. In order to cope with internal payloads, the AN-124's robust landing gear comprises twin two-wheel, independent steerable nose gear and hydro mash main gear with ten wheels each side that retract into low drag fairings on each side, both of which incorporate APUs for in-flight or ground auxiliary power.

Production of the AN-124

The first aircraft were built at Ulyanovsk in Russia after the seventh production airframe had been completed at Kiev in late 1991, and both sites continued low-rate production until 1995, by which time fifty five aircraft had been completed or substantially built (19 at Kiev and 36 at Ulyanovsk). By 1999 a further three examples had been built at Ulyanovsk. In July 1985 an AN-124 set a new record by lifting a payload of 171, 222 kg to a height of 35,269 feet. Twenty more records followed, including a closed-circuit record in May 1987 when an AN-124 flew 20,151 km in 25 hours 30 minutes. During the Gulf crisis in September 1990, a single AN-124 carried 451 Bangladeshi refugees from Amman to Dacca.

Civil Applications

The AN-124 was granted certification by the Russian Interstate Aviation Committee on 30th December 1992, with civil operated aircraft either being built to, or converted to this new designation. The maximum takeoff weight is lower than that of the standard military AN-124 at 392,000 kg, and the maximum payload is reduced to 120,000 kg. The first civilian customer was Air Foyle, wet leasing aircraft from Antonov. Further civil deriviations of the baseline AN-124 have been offered, comprising the AN-124M with Western avionics, including Litton LTN-92 INS, Collins GPS, ACARS, weather radar and TCAS-2. The flight crew of the AN-124-100M is reduced to four, with the removal of the radio operator and the navigator. The AN-124-102 would feature the crew being further reduced to three and the incorporation of an EFIS-equipped flight deck and dual sets of CRTs. The AN-124-130 has been studied by Antonov since 1996 and is to be powered by General Electric CF6-80 turbofans; the first prototype may be converted from the 36th Ulyanovsk aircraft.

By Athol Franz, courtesy of African Pilot